We provide our customers with highly efficient ghee plants which help in extraction of ghee. The process includes melting of butter or cream, separation, clarification, filtration, cooling and then its packing. Available in different capacities, these can be customized as per the client’s requirements.
JACKETED KETTLE
Functional requirement Ghee boiler (Steam heated kettle) will be used for the manufacturing of ghee from butter or cream.
This is three jacket, fabricated from SS 304 material. The inner jacket is closed, by hemispherical dish from the bottom and top is covered. The plate thickness is selected to suit pressure. The volume of the vessel is 500 ltr. The outer jacket is steam jacket. This is fabricated from SS material. This jacket has, steam inlet, condensate outlet, and safety valve connection. The steam is distributed in the jacket with the help of pipe. The kettle is then insulated by glass wool insulation and finally cladded with SS sheet.
ACCESSORIES
GIRDER
AGITATOR
LEGS
SETTLING TANK
The Stainless steel fabricated tank ghee made in the ghee boiler will be transferring in this tank for settling the same.
ACCESSORIES
GIRDER
LEGS
COVERS
STORAGE TANK
The Stainless steel fabricated tank of cap. 1000 kgs Ghee made in the ghee boiler will be transferring in this tank for Storage the same.
ACCESSORIES
GIRDER
AGITATOR
LEGS
COVERS
BALANCE TANK
The tank will be fabricated from SS sheets of AISI 304 quality of 2mm thickness .The tank will be of welded construction. Welding done by argon arc welding process .All the welds will be ground smooth and will be subject to dye penetrate test .The dye will be tested with water fill up test. All the SS surfaces will be well reduced. The tank will be provided with following.
1 No SS milk inlet
2 No SS milk outlet
3 No SS legs fitted with SS ball feet.
TRANSFER PUMP
The transfer pump will be designed to generate the required head. The pump will have 1HP motor .The motor will be directly coupled to the pump having 2900 RPM and TEFC design std.
BUTTER MELTING VAT
Functional requirement : The butter-melting vat (Steam heated) will be used for the melting the butter
ACCESSORIES
LEGS
STEAM INLET
AIR VENT
THERMO WELL
Fill Pack Machine
Fully mechanical machine with advanced continuous filling system, no compressed air required having capacity 2500 pouch / hrs in single Head, with all its STD accessories and fitting.
| Make | : One of High standard machine |
| Machine Output | : Ghee-2500 pouches/hour |
| Quantity Range | : 200ml, 500ml |
| Electrical Power Requirement | : 3 Phase, 440-415VAC, 50Hz |
| Power Consumption | : 3Kw. |
| Cooling Water | : 120l/hr at maintained temp |
Steam Boiler 300 Kg/hr
| Steam output (From & at 100 Deg. C) | : 300 kgs/hr |
| Maximum Working pressure | : 10 kg /sq.cm |
| Steam Temperature | : 185 deg C |
| Fuel | : HSD (Diesel) |
| Fuel Consumption ( E = 89 %, N.C.V. = 10300 KCal/Kg ) |
: 18.9 kgs/hr# |
| Thermal efficiency (NCV) | : 89 ± 2% |
| Burner Control | : On-Off |
| Burner Motor | : 1.0 kW (Approx) |
| Water Pump Motor | : 3.5 kW |
| Total Connected Load | : 4. 5 kW |
| Electric Supply | : 3 PH, 415 V, 50HZ, AC 4wire system |
Overall Dimensions (approx.)
| Width | : 1800 mm |
| Depth | : 2400 mm |
| Height | : 1800 mm |
| Dry Weight (approx.) | : 2200 kgs |
Fuel consumption is based on N.C.V. (net calorific value) of fuel at 10,300 Kcals/kg & Steam Boiler
efficiency of 89 % The efficiency is guaranteed subject to clean internal & external heat transfer surfaces.
* Specifications are subject to reasonable change without prior notice.
Design Features :
* Designed for ease of operation and maintenance.
* Fully automatic burner control.
* No qualified attendant required
* Three pass reverse flue design.
* Designed for maximum efficiency.
* All Standard parts ensures easy availability of spares.
* Hinged doors for easy inspection & maintenance.
Scope Of Supply :
* Pre-wired control panel with sequence controller, fuse, temperature controller,contactors pressure switch etc.
* Water pump motor assembly.
* Mono block burner assembly.
* Insulated outer shell assembly with MS cladding.
* Pressure parts fabricated out of MS plates & high temperature resistance
carbon steel tubes. ( E.R.W.)
Control Instruments and Safeties :
* Pressure indicator to indicate fuel pressure.
* Light dependant resistance to sense the flame failure and give audio visual alarm.
* Thermostat on flue gas side as safety against steam superheat.
* Pressure indicator to indicate steam pressure.
* Temperature indicator to indicate steam temperature.
* Steam safety valve at the unit outlet.
* Pressure switch to maintain constant steam pressure by controlling burner on off operation.
RECOMMENDED FEED WATER SPECIFICATIONS
Total Hardness as CaCO3 < 5 ppm (Commercial Zero)
pH value 8.5 to 9.5
Oil/ Organic Matter Not Detectable
Dissolved Oxygen 0.1 ppm maximum
TDS 500 ppm maximum
RECOMMENDED BOILER WATER SPECIFICATIONS
Total Hardness as CaCO3 Not Detectable
Total Alkalinity as CaCO3 700 ppm maximum but not exceeding
20% of TDS
Caustic Alkalinity as CaCO3 350 ppm maximum
pH 10.5 to 12
Sodium Sulphide as Na2SO3 30 to 50 ppm
Sodium Phosphates Na3PO4 20 to 40 ppm
Silica as SiO2 < 0.4 % of caustic alkalinity
Total Dissolved Solids 3000 ppm
Residual Hydrazine N2H4 0.5 ppm maximum
Diesel Storage tank CAP. 1000 Liters.
Functional Requirement: soft water will be supply to hot water boiler and hot water pipeline for making up constant level of water.
Design: The rectangular MS tank will be fabricated from ms sheets of 3mm thickness. The tank will be of welded construction. Welding done by arc welding process. The tank will have outlet for free and drainage of water. With inlet and outlet connections, manhole with covers, and gauge with cock.
Finish: All the welds will be ground smooth and all All the MS surfaces will be painted with enamel paint after two coats of primer.
Chimney. Capacity: 6 Meter
Functional Requirement: through chimney the hot water boiler fume gases and smoke will be exist
Design: The round MS pipe will be fabricated from ms sheets of 3mm thickness. The pipe will be of welded construction. Welding done by arc welding process.
Finish: All the welds will be ground smooth and MS surfaces will be painted with enamel paint after two coats of primer.
WATER SOFTENER :
Water softener for Boiler, Resin quantity 150 Liters, body HDPE. Output between regeneration, at 100 ppm is 50,000 Liters, salt required is 10 Kgs. Per regeneration, water pump 1.00 Hp.
Single multi port valve operation, corrosion resistant light weight vessel, effective ion exchange resin TN 40, simple to install, operate and regenerate, low maintenance, very few moving parts.
HOT WATER PIPE AND FITTINGS :
M.S. ‘C’ class pipes and fittings comprising of bends, check valve, gate valve will be provided for interconnection of hot water generation. Hot water pump and heating section of pasteurizer.
INSULATION AND CLADDING :
Hot water pipe (2 inch) lines, will be insulated by pipe section thermo Cole covered by 22 g Aluminum Cladding.
ERECTION AND COMMISSIONING :
The above equipment will be mechanically / electrically installed and commissioned. All the above equipment i.e. milk reception, milk process, storage, pouching, heating, refrigeration & electrical etc shall get erected, positioned at sit, put into operation both mechanically & electrically as per the diagram submitted and approved by you .The plant will be tested and after trial & training of two weeks will be handed over to you.
Ghee Plant :
We offer high productivity Ghee Plant that is primarily used for extraction of ghee from milk. This entire process includes melting of butter, separation, clarification, filtration, cooling and packaging. Our ghee plant includes balance tank, storage tank, ghee kettle, ghee pump, ghee sieve tank etc. The plants are available in various standard capacities. Moreover, we also customize these plants as per the demands of our clients.